The purpose of the controller is twofold. Firstly, it matches the output power that the pump receives with the input power available from the solar panels. Secondly, a controller usually provides a low voltage protection, whereby the system is switched off, if the voltage is too low or too high for the operating voltage range of the pump. This increases the lifetime of the pump thus reducing the need for maintenance. Other ancillary functions include automatically shutting down the system when water source level is low or when the storage tank is full, regulating water output pressure, blending power input between the solar panels and an alternate power source such as the grid or a petrol generator, and remotely monitoring and managing the system through an online portal offered as a cloud service by the manufacturer.
Voltage of the solar pump motors can be AC (alternating current) or DC (direct current). Direct current motors are used for small to medium applications up to about 4 kW rating, and are suitable for applications such as garden fountains, landscaping, drinking water for livestock, or small irrigation projects. Since DC systems tend to have overall higher efficiency levels than AC pumps of a similar size, the costs are reduced as smaller solar panels can be used.
Finally, if an alternating current solar pump is used, an inverter is necessary that changes the direct current from the solar panels into alternating current for the pump. The supported power range of inverters extends from 0.15 to 55 kW and can be used for larger irrigation systems. However, the panel and inverters must be sized accordingly to accommodate the inrush characteristic of an AC motor. To aid in proper sizing, leading manufacturers provide proprietary sizing software tested by third party certifying companies. The sizing software may include the projected monthly water output which varies due to seasonal change in insolation.
Solar powered water pumps can deliver drinking water as well as water for livestock or irrigation purposes. Solar water pumps may be especially useful in small scale or community based irrigation, as large scale irrigation requires large volumes of water that in turn require a large solar PV array. As the water may only be required during some parts of the year, a large PV array would provide excess energy that is not necessarily required, thus making the system inefficient.
Solar PV water pumping systems are used for irrigation and drinking water in India. The majority of the pumps are fitted with a 2000 watt - 3,700 watt motor that receives energy from a 4,800 Wp PV array. The 5hp systems can deliver about 124,000 liters of water/day from a total of 50 meters setoff head and 70 meters dynamic head. By 30 August 2016, a total of 1,20,000 solar PV water pumping systems have been installed in INDIA. In this system it produces 19M.H.W and 26 ton carbon dioxide.